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Air compressor system problems and energy saving
air compressor uses air as the raw material for production, and there are generally two types of air intake: indoor and outdoor centralized air intake. The outdoor centralized air intake is not affected by indoor oil and gas, which can reduce the impact on indoor air and facilitate centralized pre-filtration treatment, but the initial investment is relatively large, and there is a resistance loss in transportation. Comparatively, the outdoor centralized air intake method can reduce power consumption and extend the life of the filter.
Whether the air compressor is single-stage or multi-stage compression, its operating efficiency is affected by the interstage and exhaust temperature. One of the functions of the air compressor cooler is to improve the compression efficiency of the air compressor and reduce the power consumption accordingly. Typically, a 10°C drop in exhaust gas temperature will reduce power consumption by 3%. The temperature control is mainly in the high temperature season, through the inspection and maintenance of the air compressor cooling system, lubricating liquid, cleaning, replacement of the cooler, the temperature is controlled within the required range, so as to stabilize the running state of the air compressor and ensure reasonable operation efficiency and power consumption.
air compressor, and controlling the pressure drop can achieve the purpose of energy saving and consumption reduction. In the case of an increase in pressure drop, the air compressor needs to do more work to meet the needs of pressure, usually the pressure drop increases by 0.01MPa, and the power consumption will increase by 0.3% or even 0.5%. Filters, oil separators, dryers are the main parts that lead to the increase of pressure drop, timely maintenance, replacement and cleaning of the air channel can effectively control the pressure drop, the transmission of the air compressor has an inevitable pressure drop, control the pressure drop can achieve the purpose of energy saving and consumption reduction.
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